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Code P1591

Quick reference

P1591 at a glance

Plain-language meaning
This code means that the car's computer has detected a problem with the sensor that helps control how much air goes into the engine. It's like a broken remote control for a toy car that can't tell the car to go faster or slower properly.
Urgency
Moderate – It should be addressed soon to prevent further engine performance issues.
Difficulty
Moderate
System
Sensor Issue
Tools mentioned
OBD-II scanner, Multimeter, Screwdriver set

This summary uses the existing diagnostic information shown in full below.

Laymans terms

This code means that the car's computer has detected a problem with the sensor that helps control how much air goes into the engine. It's like a broken remote control for a toy car that can't tell the car to go faster or slower properly.

Explanation

The P1591 code indicates that the throttle position sensor 2 is reporting a voltage that is too high, which suggests a potential issue with the sensor or its circuit.

Technical description

The throttle position sensor (TPS) is a critical component that monitors the position of the throttle valve in the engine. The P1591 code is triggered when the Engine Control Module (ECM) detects a higher than expected voltage from the throttle valve 2 potentiometer 1/2 circuit. This could be due to a malfunctioning sensor, wiring issues, or a faulty ECM.

Symptoms

• Check Engine Light is on

• Poor engine performance

• Hesitation or stalling during acceleration

Common Causes

• Faulty throttle position sensor

• Wiring issues such as shorts or open circuits

• Defective ECM

Glossary

Throttle Position Sensor: A sensor that monitors the position of the throttle valve.

ECM: Engine Control Module, the computer that controls engine functions.

Diagnosis steps

• Use an OBD-II scanner to confirm the code.

• Inspect the wiring and connectors for damage or corrosion.

• Test the throttle position sensor with a multimeter.

Repair procedures

• Replace the throttle position sensor if faulty.

• Repair or replace damaged wiring or connectors.

• Reprogram or replace the ECM if necessary.

Tools required

• OBD-II scanner

• Multimeter

• Screwdriver set

Estimated repair cost

$150 - $400

Difficulty level

Moderate

Commonly affected vehicles

• Volkswagen Jetta

• Audi A4

• BMW 3 Series

Preventive measures

• Regularly inspect and clean throttle body and sensors.

• Ensure wiring and connectors are free from corrosion.

• Perform routine maintenance checks.

Error code type

Sensor Issue

User experience recommendations

• Do not ignore the Check Engine Light.

• Have the vehicle inspected by a professional if unsure.

• Avoid driving aggressively until the issue is resolved.

Warranty information

Check with your vehicle manufacturer as some throttle components may be covered under warranty.

Historical data

The P1591 code has been more prevalent in vehicles with electronic throttle control systems introduced in the late 1990s.

Urgency level

Moderate – It should be addressed soon to prevent further engine performance issues.

Testing conditions

• Engine at operating temperature

• Vehicle in park or neutral

Component location

The throttle position sensor is typically located on the throttle body, which is connected to the intake manifold.

FAQs

Q: Can I drive with a P1591 code?
A: It's not recommended to drive for long periods with this code as it can affect engine performance and safety.

Q: How can I reset the Check Engine Light?
A: After repairs, use an OBD-II scanner to clear the code. If the issue is fixed, the light should stay off.

Optional diagnostic gear

Tools that may help diagnose P1591

THINKCAR ThinkScan Bidirectional diagnostic tool illustration

High-End · Full-system diagnostics

THINKCAR ThinkScan Bidirectional

A full-system bidirectional platform aimed at advanced DIY users and professional diagnostic workflows.

Network faults often require full-system access instead of a generic code reader alone.

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Klein Tools MM325 diagnostic tool illustration

Universal · Digital multimeter

Klein Tools MM325

A solid entry-level multimeter for voltage, continuity, resistance, and basic electrical troubleshooting.

Helpful for checking voltage drops, grounds, and basic circuit health when modules are not communicating.

View on Amazon
WORKPRO Wiring Repair Kit diagnostic tool illustration

Universal · Wire connectors and repair kit

WORKPRO Wiring Repair Kit

Useful when diagnosis points toward damaged wiring, corroded terminals, or connector repairs.

Useful if diagnosis points toward damaged connectors, wiring, or terminal repairs.

View on Amazon

These are optional diagnostic tools, not guaranteed fixes. As an Amazon Associate I earn from qualifying purchases.

Source: ezOBD2 diagnostic database
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